At Phenix Fire Helmets, every helmet tells a story. Whether it’s forged in fire, passed through generations, or captured on film.
One helmet in our private collection does all three. It’s a Phenix TL-1 Traditional Leather Helmet, worn by Dennis Quaid in the 2000 film Frequency, and it holds a unique place in the history of both our company and the fire service at large.
The TL-1: Our First Traditional Leather Helmet
When Ray Russell set out to make a traditional fire helmet, he aimed to honor the look and feel of classic leather lids while incorporating the balance, comfort, and weight distribution that set Phenix apart.
“This was actually our first traditional leather helmet that we made,” Ray explains.
That helmet was the TL-1, and it's still trusted by thousands of firefighters today. Lightweight for a leather helmet, fully NFPA-compliant, and built with modular components, the TL-1 brought traditional aesthetics into the modern era of firefighter gear.
From Factory Floor to Film Set: The TL-1 in Frequency
During the early days of the TL-1, Phenix sold approximately 60 units to Hollywood studios and a costume company for a major motion picture: Frequency (2000), starring Dennis Quaid.
Set in New York City but filmed in Canada, Frequency tells the story of a firefighter in 1969 who communicates through time with his son in 1999. Authenticity was critical, and that’s why Phenix was called.
“They had to depict the New York City Fire Department,” says Ray. “And this is how New York wore the helmets.”
To ensure realism, the costume team added:
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A Ladder Company 93 front shield
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FDNY-style company numbers
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Rubber bands and wedges on the sides
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A mounted security light
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And plenty of scuffing and wear to make it screen-ready
Though the TL-1 helmets shipped out in pristine condition, the prop team aged them to look like they’d seen years of real service.
A Helmet Comes Home, Signed by Dennis Quaid
After filming wrapped, Ray made a special request.
“I asked them, is there any possibility I could get one of the helmets that was used in the film?”
The studio agreed, but only in exchange for a fresh TL-1 to keep in their inventory. Ray sent them a new one and received back a piece of Phenix and Hollywood history.
And it came with a surprise.
“Dennis Quaid wore this helmet in the movie,” Ray says. “And he signed the back.”
Now kept in our in-house museum, that signed TL-1 is one of the most iconic helmets we’ve ever made. Not because it saw fire, but because it helped represent the fire service on screen.
The TL-1 Today: Still the Benchmark
The TL-1 worn in Frequency was just the beginning. Today, the Phenix TL-2 Traditional Leather Helmet continues to serve firefighters around the world.
Why it’s trusted:
- Lightweight for a leather helmet
- Comfortable and modular liner system
- Meets NFPA 1971 standards
- Handmade in the USA
- Customizable for departments and individuals alike
The helmet in our museum may be famous, but it shares the same DNA as every TL-2 we make today.
Visit the Museum: See It for Yourself
That screen-worn, Dennis Quaid–signed TL-1 sits proudly in our Phenix Fire Helmets museum in Riverside, California.
It’s a favorite for:
- Firefighters and collectors
- Visiting departments and fans of firefighting history and cinema
If you’ve ever wanted to see a piece of firefighter helmet history that made it to Hollywood, we’ve got you covered
Contact Us to Learn More or Schedule a Visit
We love sharing stories like this one, and the gear that carries them.
Visit Us: Phenix Fire Helmets HQ – Riverside, California
Email: contactus@phenixfirehelmets.com
Phone: (951) 272-4938
Website: www.phenixfirehelmets.com
1 comment
I Absolutely Love the movie Frequency